Industrial software

All processes in view

From planning to commissioning

Solutions for production processes
and manufacturing equipment

New production processes and more flexible manufacturing plants place ever higher demands on automation systems and thus also on the software, without which the complex processes cannot be mastered.

Our production management systems are real-time capable, database-based software system solutions as a model representation of complex production and process structures. They serve the efficient control of production, take into account all activities required by MESA (Manufacturing Execution Solutions Association) and according to VDI 5600, link machine/plant automation on the one hand with enterprise resource planning (ERP) on the other, and enable the complete and verifiable traceability of products and resources throughout the entire production chain from order placement to shipping.

Performance features

  • Future-proof through flexible adaptation to company size and growth
  • Innovation and investment-proof software base
  • Can be used in any industry
  • Supports and enables industry-specific certifications, e.g. according to IFS, FDA, etc.
  • Coupling options for machine/plant automation from a wide range of manufacturers
  • Standard interfaces to common ERP systems (e.g. SAP, Microsoft Dynamics NAV)
  • High reliability
  • Mobile operation and monitoring with smartphone

YOUR CONTACT PERSONS

What can we do for you?
Please call or email us.
We are looking forward to your inquiry.

Dipl.-Ing. (FH)
Matthias Werner
Head of Industrial Software

MAR Marine and
Automation technology Rostock GmbH

Hundsburgallee 9c
18106 Rostock

m.werner@mar-hro.de

Dipl.-Wirtsch.-Inf.
Matthias Buse
Head of Industrial Software

MAR Marine and
Automation technology Rostock GmbH

Hundsburgallee 9c
18106 Rostock

m.buse@mar-hro.de

Modular structure

The tailor made suit
for your production

  • Solution expertise from a single source
    In cooperation with our automation department, we keep the holistic production in mind when selecting your system in order to avoid redundancies or isolated solutions.
  • Free combination of all modules
    This is how we ensure your smooth entry into the digitization of your production.
    With additional modules and multiple sites, we create a fully comprehensive MES solution together over time.
  • Standard vs. customizing
    We take care of your challenges!
    And if the solution cannot be found in one of our standard modules, we also create customized software that integrates perfectly into existing system landscapes.

Software base

Smooth flow of information

Industrial software

Wonderware Communication Drivers
Plant connection (over 400 protocols)

Wonderware Historian
Database for process data

Wonderware System AVEVA Inside
database-driven basic software
for WW products

Wonderware InTouch/OMI
HMI software

Wonderware Insight Performance
Cloud-based MES solution

Wonderware MES (Operations,
Performance, Model Driven)
Wonderware MES Tools

Wonderware Workflow Management
Sequence control with process connection

ISYS modules

Complete control at any time

ISYS basic functions
Rights management, event engine for e-mail & SMS, standard interfaces to various ERP systems, master data management

ISYS manual data acquisition
Manual PDC/MDE via file imports,
Terminals or mobile devices

ISYS order management
Order import, management, planning,
Feedback and progress controlling

ISYS Resource Scheduling
Management of resources (e.g. employees,
Tools, company car, assembly operations).

ISYS Energy Data Management
Media-based recording of consumption
according to ISO 50.001 (gas, water, electricity, cryogenic
gases, compressed air, etc.)

ISYS Maintenance
Extensive maintenance management
with plant connection

ISYS Warehouse Management
From small maintenance warehouses
to large high bay warehouse

ISYS Reporting
Fully integrated reporting and dashboard engine

PMS modules

Quality assurance in real time

PMS.Track

Database-based solution for modeling a manufacturing flow (manufacturing steps, routing, assets) for real-time tracking of products/orders in single piece and batch manufacturing. The platform provides functions for starting, finishing, moving products/orders, as well as setting quality attributes (quarantine, locks). The production process for an order is documented (tracing).

PMS.Logging

Database-based solution for logging events, messages and errors from various systems to a central location. The solution supports different log levels and allows capturing different attributes of the error source for correct assignment of the error.

PMS.PrintProcessor

Solution for automated printing of production labels, order slips and other production-related documents. Supports the printing of barcodes and 2D codes commonly used in the industry and the writing of RFID labels. Any printer can be controlled (directly via ZPL or indirectly via the Windows printer interface). The solution offers various interfaces (e.g. SQL and WCF interface) for requesting print jobs and providing data to the service. Print templates assigned to the print job are designed using an external designer.

PMS.Cliptest

PMS.Cliptest is a software that, in conjunction with special switches, enables the wire-free acquisition and evaluation of these mechanically actuated buttons. Details (here the link to https://www.cliptest.de)

PMS.Archiving

Database-based, configurable solution for moving table contents to an archive database.

PMS.Operator

Framework solution for the individual provision of production/manufacturing clients. The platform enables the integration of individual interfaces that can be tailored to the respective production process (e.g. rework stations, quality gates, display of work instructions).

PMS.UA

Communication platform for the connection of plants via OPC UA (industry standard). The platform supports method calls from e.g. a controller. These can be passed on to a database. Application examples are e.g. recipe transmission, order transmission to a controller, as well as bookings of consumptions from a controller.

Web platform PMS.QL

Web application framework with integrated logging, authentication, localization and authorization, as well as documentation/article management as a basic application for the creation of customized web solutions for e.g. reporting, configuration, administration, tracking, tracing, master data management, productivity evaluations and much more.

Commissioning

and service

The commissioning of the applications supplied by us is an integral part of the projects. Our customers operate internationally. Therefore, worldwide deployments of our technicians and engineers have become a matter of course over the years.

Even before delivery, we start the commissioning work.

Detailed test plans agreed with the customer already ensure in the test environment that we can later concentrate fully on the process-relevant settings, optimizations and acceptances on site. This saves costs and ensures high operational reliability.

All applications supplied by MAR have the technical requirements for remote maintenance via the Internet. Today, this is standard and a basic requirement for high availability with greatly reduced downtimes.

References

our customers

We find solutions

Over the years, we have implemented a wide variety of projects. Our goal was and is to find exactly the right solution for you. Tell us the key data of your task and we will send you the appropriate information material. Just send us a  E-mail.

Excerpt references:

Pfanni GmbH & Co. OHG Stavenhagen
Siemens-Simatic S5/S7 migration of the control system of the mixing section.

Leoni Wiring Systems GmbH
Control of the production of wiring harnesses for commercial vehicles.

Rügenfisch AG
Contract for the realization of a complex MES system for the new production plant in Sassnitz on the island of Rügen.

Infineon Technologies AG
Conversion of redundant controls for a refrigeration plant.

Dr. Oetker Frozen Food Products GmbH
Installation of a control station for production monitoring.

Campbells/Continental Foods
Introduction of a BDE with later extension to an MES system

Olympus Winter & Ibe GmbH
Visualization and control of production processes and product testing

Industrial software

All processes in view

Solutions for production processes
and manufacturing equipment

New production processes and more flexible manufacturing plants place ever higher demands on automation systems and thus also on the software, without which the complex processes cannot be mastered.

Our production management systems are real-time capable, database-based software system solutions as a model representation of complex production and process structures. They serve the efficient control of production, take into account all activities required by MESA (Manufacturing Execution Solutions Association) and according to VDI 5600, link machine/plant automation on the one hand with enterprise resource planning (ERP) on the other, and enable the complete and verifiable traceability of products and resources throughout the entire production chain from order placement to shipping.

Performance features

  • Future-proof through flexible adaptation to company size and growth
  • Innovation and investment-proof software base
  • Can be used in any industry
  • Supports and enables industry-specific certifications, e.g. according to IFS, FDA, etc.
  • Coupling options for machine/plant automation from a wide range of manufacturers
  • Standard interfaces to common ERP systems (e.g. SAP, Microsoft Dynamics NAV)
  • High reliability
  • Mobile operation and monitoring with smartphone

 

 

YOUR CONTACT PERSONS

What can we do for you?
Please call or email us.
We are looking forward to your inquiry.

Dipl.-Ing. (FH)
Matthias Werner
Head of Industrial Software

MAR Marine and
Automation technology Rostock GmbH

Hundsburgallee 9c
18106 Rostock

m.werner@mar-hro.de

Dipl.-Wirtsch.-Inf.
Matthias Buse
Head of Industrial Software

MAR Marine and
Automation technology Rostock GmbH

Hundsburgallee 9c
18106 Rostock

m.buse@mar-hro.de

Modular structure

The tailor made suit
for your production

  • Solution expertise from a single source
    In cooperation with our automation department, we keep the holistic production in mind when selecting your system in order to avoid redundancies or isolated solutions.
  • Free combination of all modules
    This is how we ensure your smooth entry into the digitization of your production.
    With additional modules and multiple sites, we create a fully comprehensive MES solution together over time.
  • Standard vs. customizing
    We take care of your challenges!
    And if the solution cannot be found in one of our standard modules, we also create customized software that integrates perfectly into existing system landscapes.

Software base

Smooth
Information flow

Industrial software

Wonderware Communication Drivers
Plant connection (over 400 protocols)

Wonderware Historian
Database for process data

Wonderware System AVEVA Inside
database-driven basic software
for WW products

Wonderware InTouch/OMI
HMI software

Wonderware Insight Performance
Cloud-based MES solution

Wonderware MES (Operations,
Performance, Model Driven)
Wonderware MES Tools

Wonderware Workflow Management
Sequence control with process connection

ISYS modules

Complete control at any time

ISYS basic functions
Rights management, event engine for e-mail & SMS, standard interfaces to various ERP systems, master data management

ISYS manual data acquisition
Manual PDC/MDE via file imports,
Terminals or mobile devices

ISYS order management
Order import, management, planning,
Feedback and progress controlling

ISYS Resource Scheduling
Management of resources (e.g. employees, tools, company cars, assembly assignments)

ISYS Energy Data Management
Media-based recording of consumption
according to ISO 50.001 (gas, water, electricity, cryogenic gases, compressed air, etc.)

ISYS Maintenance
Extensive maintenance management
with plant connection

ISYS Warehouse Management
From small maintenance warehouses
to large high bay warehouse

ISYS Reporting
Fully integrated reporting and dashboard engine

PMS modules

Quality assurance in real time

PMS.Track

Database-based solution for modeling a manufacturing flow (manufacturing steps, routing, assets) for real-time tracking of products/orders in single piece and batch manufacturing. The platform provides functions for starting, finishing, moving products/orders, as well as setting quality attributes (quarantine, locks). The production process for an order is documented (tracing).

PMS.Logging

Database-based solution for logging events, messages and errors from various systems to a central location. The solution supports different log levels and allows capturing different attributes of the error source for correct assignment of the error.

PMS.PrintProcessor

Solution for automated printing of production labels, order slips and other production-related documents. Supports the printing of barcodes and 2D codes commonly used in the industry and the writing of RFID labels. Any printer can be controlled (directly via ZPL or indirectly via the Windows printer interface). The solution offers various interfaces (e.g. SQL and WCF interface) for requesting print jobs and providing data to the service. Print templates assigned to the print job are designed using an external designer.

PMS.Cliptest

PMS.Cliptest is a software that, in conjunction with special switches, enables the wire-free acquisition and evaluation of these mechanically actuated buttons. Details (here the link to https://www.cliptest.de)

PMS.Archiving

Database-based, configurable solution for moving table contents to an archive database.

PMS.Operator

Framework solution for the individual provision of production/manufacturing clients. The platform enables the integration of individual interfaces that can be tailored to the respective production process (e.g. rework stations, quality gates, display of work instructions).

PMS.UA

Communication platform for the connection of plants via OPC UA (industry standard). The platform supports method calls from e.g. a controller. These can be passed on to a database. Application examples are e.g. recipe transmission, order transmission to a controller, as well as bookings of consumptions from a controller.

Web platform PMS.QL

Web application framework with integrated logging, authentication, localization and authorization, as well as documentation/article management as a basic application for the creation of customized web solutions for e.g. reporting, configuration, administration, tracking, tracing, master data management, productivity evaluations and much more.

Commissioning

and service

The commissioning of the applications supplied by us is an integral part of the projects. Our customers operate internationally. Therefore, worldwide deployments of our technicians and engineers have become a matter of course over the years.

Even before delivery, we start the commissioning work.

Detailed test plans agreed with the customer already ensure in the test environment that we can later concentrate fully on the process-relevant settings, optimizations and acceptances on site. This saves costs and ensures high operational reliability.

All applications supplied by MAR have the technical requirements for remote maintenance via the Internet. Today, this is standard and a basic requirement for high availability with greatly reduced downtimes.

References

our customers

We find solutions

Over the years, we have implemented a wide variety of projects. Our goal was and is to find exactly the right solution for you. Tell us the key data of your task and we will send you the appropriate information material. Just send us a  E-mail.

Excerpt references:

Pfanni GmbH & Co. OHG Stavenhagen
Siemens-Simatic S5/S7 migration of the control system of the mixing section.

Leoni Wiring Systems GmbH
Control of the production of wiring harnesses for commercial vehicles.

Rügenfisch AG
Contract for the realization of a complex MES system for the new production plant in Sassnitz on the island of Rügen.

Infineon Technologies AG
Conversion of redundant controls for a refrigeration plant.

Dr. Oetker Frozen Food Products GmbH
Installation of a control station for production monitoring.

Campbells/Continental Foods
Introduction of a BDE with later extension to an MES system

Olympus Winter & Ibe GmbH
Visualization and control of production processes and product testing

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